How to reduce the cost of stamping die?
Dongfang Mould Factory, a factory focusing on precision stamping die processing, precision stamping parts custom production, has accumulated rich experience since its establishment, products are widely sold at home and abroad.
The cost of precision stamping parts is a very important point for stamping mills. The mold cost has a great impact on the order at the beginning, so it is particularly important to reduce the cost. Today's main analysis of the impact of mold cost of some elements.
1. Effective product design scheme: I believe there are many people who are not easy to agree with our company's views. Whether or not the product design scheme is effective is likely to affect the mold cost of the greater factors. But we carefully think about, if the product design scheme is not scientific, for the mold company, what is a situation, that is a disaster. Our company has been engaged in mold processing for many years, and it has experienced much more. Sometimes, in order to better complete a demoulding on the product, and the product technical engineer and mold interior designer do not have very good communication, the cost of the mold will be doubled. Therefore, a product interior designer should master the knowledge of the mold as much as possible, promote the development of the mold engineering project as appropriate as possible out of the design plan, and do not have to improve the difficulty coefficient and cost of making the mold for no reason. Under the premise of considering the whole vehicle installation, maintaining good communication with the mold unit is an effective countermeasure to reduce the mold cost. Therefore, the product design scheme is not scientific, it will immediately increase the cost of mold.
2. Engineering changes of products: Mould companies often encounter such situation, in a new project, just good design, mold mold just to buy home, customers have become announcement came, if it is a little change, don't harm mould structure, it also don't care, sometimes in severe cases, because the product appearance changes, the mold should improve organization, even the mold will need to buy again. The cost goes up and up. Therefore, try to avoid engineering changes.
3. Is the mold design scheme sound? General mold company, there is no doubt that there are old, in the design department have work experience of the designer, there is a young engineer just out of college, you are unlikely to regulation the young engineer came to company design scheme can separate out high quality of the mould, is that you have rich experience of mold technical engineers, If the mold structure is carried out by complacency, it is unlikely to be perfect, and there will undoubtedly be some ill-considered key points.
One important and effective way is group review. It must go through several group reviews of the mold construction, which is now believed to be in common agreement. Now there are many simulation methods, such as mold flow analysis, mold structure dynamic change, the trial-out products and the design of the product 3D check and analysis, can greatly reduce the cost increase caused by the unscientific mold design scheme.
To sum up, within the scope of control, we should try to avoid every kind of malpractice or scheme that may increase the cost of mold, not only for their own interests, but also in order to present customers with high-quality and affordable products.
